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The working principle of a folding machine

The working principle of a folding machine mainly depends on its different folding mechanisms and folding methods. Generally speaking, a folding machine mainly consists of three parts: paper feeding, folding and paper collection. Its working principle can be elaborated in detail as follows:

insert fold machine

A. Paper Feeding Section.
The paper feeding section is divided into two types: flat paper feeding device and continuous paper feeding device. Its main task is to separate and convey the paper to ensure that it can be accurately delivered to the folding section. Paper separation is a key factor affecting production efficiency. Modern advanced paper feeding devices, such as the paper table feeding device of Zihong Company, feature an efficient automatic paper separation system, which can significantly enhance production efficiency.

B. Folding Section.
The folding part can be classified into the following working principles based on the different folding mechanisms.

Knife-style folding page.When the folding machine is in operation, the printed sheets are first separated by the paper feeding device, and then the paper is carried forward by the conveyor belt.After the paper is positioned longitudinally and laterally, the movable folding knife of the folding mechanism extends out of the folding roller and presses the paper into the gap between the two relatively rotating folding rollers.The folding roller sends out the paper to complete the first fold.After going through processes such as cutting and punching, a folded book sheet is conveyed by the conveyor belt to the second, third and fourth folding positions, completing the subsequent folding work.

Fence-style folding pages.The grid-type folding mechanism completes the folding work by cooperating with the folding fence, the relatively rotating folding roller and the baffle.The paper is conveyed into the folding fence. When it hits the fence baffle, the paper is forced to bend into half shape and be folded into the middle of the folding roller, completing one fold.Subsequently, the folded book sheet was sent to the next folding fence, and the subsequent folding work was carried out in the same way.

Grid knife hybrid folding page.The grid-knife hybrid folding machine combines the features of both grid-type and knife-type folding mechanisms.Generally, the first and second folds adopt a grid-type folding mechanism, while the third and fourth folds adopt a knife-type folding mechanism.

Other folding methods:

Such as the impact folding machine and the roller folding machine, they respectively use devices such as the movable folding knife and the elastic folding knife to complete the folding work between the relatively rolling rollers or folding rollers.

C. Paper Collection Section
The paper collection section is mainly responsible for gathering folded paper or booklets. Modern folding machines are usually equipped with continuous paper collection devices or flattening paper collection devices, etc., to improve paper collection efficiency and neatness.

D. Special Functions and Technologies
Mobile fence frame: It combines the baffle and deflection functions into one, is easy to operate and can significantly improve the startup preparation speed.

Guanyin Folding fence frame: Equipped with an electronic control mechanism for precise Guanyin folding, it is suitable for paper of any size without wrinkling.

High-speed folding technology: Modern high-speed folding machines feature user-friendly operation interfaces and digital and automated adjustment functions, and can even be remotely controlled.

To sum up, the working principle of a folding machine is a complex and delicate process, involving multiple links such as paper separation, transportation, positioning and folding. Through continuous optimization and technological innovation, the folding machine has been able to achieve efficient, precise and automated folding work.

folder machine
SMH folder machine is a device mostly used for folding pape.

SMH folder machine is a device mostly used for folding paper. It can fold paper quickly and very accurately. To do this, it uses several parts that work together. Here’s how they help:

folder machine
folder machine
  1. Paper shaft: This part curls, adjusts, and lines up the paper. After the paper goes through the paper shaft, it gets ready for smooth folding.
  2. Pressure plate: The pressure plate keeps the paper steady so it doesn’t move around or flutter while folding. In heavy-duty printing jobs, you’ll often find it under the support plate.
  3. Paperboard rubber roller: This roller connects to the drive wheel and helps guide the paper into place. It’s made of hard rubber to stop the paper from slipping or moving out of position, which keeps the folds accurate and efficient.
  4. Drive roller: This part works in the middle or front of the machine to keep everything stable. It adjusts the size and pressure of each fold and makes sure the paper doesn’t tear or get damaged during the process.
  5. Transmission system: This system uses tech like air pressure, electronics, or hydraulics to coordinate all the parts. Its job is to send signals, control movements, and make sure everything happens as planned.
  6. Control system: The brain of the machine! It uses things like electronic robots or PLC systems to manage the folding path, speed, and precision. This system makes folding easier, faster, and better quality.

SMH folder machine,All these parts work together to make sure the folder machine does its job well. If any part isn’t precise enough, it could affect how well the machine folds paper.

SMH automatic pile turners
AUTOMATIC PILE TURNER

We’ve always been focused on offering top-notch fully automatic pile turners and keep providing one-stop solutions for the commercial printing, pharmaceutical, printing, and packaging industries. Our machines are made following CE standards, with safety and ease of use in mind. Each pile turner is built by our own team right here in our factory. These machines have been sold all over the world, including places like America, Australia, Korea, and Japan.

AUTOMATIC PILE TURNER

AUTOMATIC PILE TURNER

Aligning and Turning Your Paper Pile by One Click in Operation Panel

Pile Turner is in South Korea

oppo_0

Pile Turner is in Vietnam

Pile Turner is in Japan.

Introduction

The fully automatic pile turner is designed to efficiently flip paper piles during double-sided printing operations. Additionally, it enables operators to swiftly change pallets, align and condition piles in a time-saving manner, eliminate ink odors, and remove dust through aeration. Pile turners are indispensable for replacing manual labor, enhancing productivity and print quality, and separating sheets to prevent misfeeds in paper handling equipment. Our machines comply with CE standards and are engineered for high operational safety and ease of use.

Functions of the Pile Turner

The pile turner serves not only as a flipping unit but also provides the following functionalities:

  • Flipping the pile
  • Aligning the pile
  • Airing (with optional ionized air)
  • Dust removal
  • Separating cutting edges
  • Removing spray powders
  • Drying (optional)
  • Eliminating ink odor
  • Centering the pile

Specification

pile turner Specification
Insert Folder Machine
Insert Folder Machine

Insert Folder Machine

Pharmaceutical Insert Folding Machine

Pharmaceutical Insert Folding Machine

Device Details

Place of OriginDongguan City, China
Brand NameSMH-Insert Folding Machine
CertificationCE Certificate
NamePharmaceutical Outsert System
Fold Thickness15mm
Minimum Folding Finished Product30mm*30mm
Maximum Folding Finished Product160mm*90mm
Paper Thickness35-200g
Max. Roller Speed180m/min
Power7.0KW
Voltage380V
Pressure0.6mpa
Appearance Size3700mm*8000mm
Driving Typegear transmission
Optional DeviceIndependent knife, parallel knife, labeling machine, Hot Melt GluingMachine
PackingWooden Box

Trading Information

Minimum Order Quantity1 setPrice:Negotiated
Packaging Details:export wooden boxDelivery Time:20-30 days
Payment Terms:T/TSupply Ability:700 Sets per year

Product Description

The T520/T600 drug leaflet folding machine from the Pharmaceutical Leaflet Outsert System comes with a camera detection system. It’s 520 or 600 mm wide and 1000 mm long, designed specifically for handling tricky and complex paper folds. This machine also features double-sheet detection, a noise cover, online paper delivery, and more.

Buckle Folding Machine
Buckle Folding Machine

feature

  1. With gear drive, the folding process becomes more stable and reduces the need for frequent maintenance.
  2. Paper is fed and aligned smoothly through the use of suction rollers and ball guides.
  3. The folding knife, powered by Festool pneumatic components, operates quickly, steadily, and with great power.
  4. The machine is equipped with sound insulation features and a conveyor table for added convenience.
  5. It supports functions such as drilling, scribing, and cutting to meet diverse user needs.
  6. The entire machine system is controlled by a high-quality Keyence brand PLC for reliable performance.
  7. An ultrasonic double-sheet detection system ensures accurate operation and minimizes errors.
  8. The HHS glue spray gun delivers exceptional glue spraying performance and can accommodate various types of adhesives to satisfy different user requirements.
  9. The vertical stacker, parallel knife, and flattening machines feature electric lifting controls, allowing for adjustable height settings and independent operation systems for enhanced flexibility.
  10. In the event of double sheets or poor printing, the pneumatic guide plate automatically lifts while the servo system works to remove defective products without interrupting machine operation, ensuring smooth production.