Ten typical application cases demonstrate the Combined Buckle and Knife Folding Machine’s versatility in folding cancer drug instructions across various drugs, packaging forms, and production requirements.
- Targeted therapy tablet instructions (small size)
Background: A3-sized instruction manual needs to be folded to 30×30mm for a small bottle box.
Challenge: Multiple folds in limited space risk wrinkling or misalignment.
Solution: Triple fold + double knife fold with automatic stacking ensures clear creases and alignment.
Result: Yield increased to 99.5%, re-inspection reduced by 80%. - Anti-cancer injection drug instructions
Background: Instructions must integrate into the cartoning system with bottles.
Challenge: Electrostatic adsorption and paper misalignment affect feeding accuracy.
Solution: The machine connects with the cartoning line and includes anti-static and misalignment correction features.
Result: Stable 24-hour operation achieved. - Multilingual export drug instructions (high information volume)
Background: Six-language manuals require clear hierarchy after folding.
Challenge: Risk of text overlap and congestion.
Solution: Use cross + Z fold + half fold combination with layered layout optimization.
Result: Easy unfolding and clear readability maintained. - Quick-acting injectable drug instructions (high-speed line)
Background: Must match high-speed filling lines.
Challenge: Folding speed must exceed 180 meters per minute without errors.
Solution: High-speed unit with dual-channel feeding meets production rhythm.
Result: Stable synchronization with production line ensured. - Oral anti-cancer powder instructions (thin paper)
Background: 45g lightweight paper prone to curling and cracking.
Challenge: Folding causes fraying and surface fuzz.
Solution: Pressure-reducing roller + low-tension feeding control.
Result: Smooth, flat edges meet appearance inspection standards. - Embedded instruction folding for enclosed medicine box
Background: Instruction must fit precisely into a reserved interlayer.
Challenge: Folding error must not exceed ±0.2mm.
Solution: Full servo positioning + CCD vision detection ensure precision.
Result: Millimeter-level accuracy; no secondary processing needed. - Asymmetric folding for irregular packaging
Background: Packaging requires “top-heavy” folding method.
Challenge: Standard symmetrical folding fails to meet structural needs.
Solution: Programmable asymmetric folding paths are preset.
Result: Perfectly fits packaging without design changes. - Folding optimization for adhesion issues
Background: Small folded products tend to stick together.
Challenge: Humidity increases static electricity and output stuttering.
Solution: Ion air + compressed air separation prevents sticking.
Result: Smooth continuous output with 100% sheet separation. - Instruction folding for plastic bag insertion
Background: Folded instructions must go into individual plastic bags.
Challenge: Bulging or skewing hinders bagging.
Solution: Knife folding compaction + leveling module ensure flatness.
Result: Flat output doubles bagging efficiency. - UV-sensitive anticancer drug instructions
Background: Special ink prohibits UV exposure during printing.
Challenge: Traditional equipment may expose instructions to UV light.
Solution: Equipment uses UV-free and heat-free detection light sources.
Result: Safe handling of UV-sensitive materials ensured.
